Electrical and Controls Maintenance: Maintaining Industrial Electrical System Regularly

01 June 2023

Industrial electrical systems should undergo regular electrical and controls maintenance to ensure they supply the needed power to industrial buildings without any issues or problems.

Industrial buildings like manufacturing plants, cold storage sites, and data centres rely on a variety of tools, equipment pieces, and machines to carry out their daily operations. And for these things to operate optimally, they must be connected to a stable power source.

One reliable power source that industrial buildings often maximise is electricity. Industrial electrical systems are critical components of modern industrial buildings as they can power a wide range of industrial equipment pieces and machines. These systems often include generators, transformers, switchgear, distribution panels, and other electrical components.

To ensure industrial buildings can maximise their electrical system effectively, they should be assessed and serviced regularly. Here are some reasons why industrial electrical systems should be maintained regularly. 

Increase Safety

Industrial electrical systems can be dangerous if they are not maintained properly. Electrical faults can cause fires, explosions, and electrical shocks, which can result in serious injury or death. Maintaining the industrial electrical systems regularly ensures that all components are in good working condition, reducing the risk of accidents and improving overall safety.

Boost Efficiency

Regular maintenance of industrial electrical systems can help improve their efficiency and reduce energy costs. For instance, cleaning and adjusting electrical components can improve their performance, which then reduces energy waste and improve overall system efficiency. A fully functional electrical system may also ensure that machines will work without any hiccups.

Enhance Reliability

Downtime in industrial operations can be costly and disruptive, leading to lost production, missed deadlines, and dissatisfied customers and clients. Regular maintenance of industrial electrical systems helps ensure they function reliably and efficiently, reducing the risk of breakdowns and unplanned downtime.

Cut Expenses

Industrial electrical systems subjected to regular maintenance can help prevent major breakdowns and reduce the need for costly repairs, saving companies money in the long run. Additionally, by improving efficiency and reducing energy waste, maintenance can also help lower energy costs and improve the profitability of industrial buildings.

Comply with Standards

Industrial power systems are subject to various regulations and standards, which include health and safety regulations, environmental regulations, and industry-specific regulations. Regular maintenance of these systems ensures that they comply with all relevant regulations and standards, reducing the risk of fines, legal liability, and other penalties.

Extend Lifespan

Industrial power systems are significant investments. Hence, proper maintenance should be done to help extend their lifespan. By keeping components in good condition and addressing issues before they become major problems, regular maintenance can easily extend the lifespan of industrial power systems, reducing the need for costly replacements and upgrades. Some maintenance tasks for industrial power systems include cleaning and inspecting electrical components, testing and replacing batteries, testing and calibrating protective relays, lubricating and adjusting mechanical parts, and conducting thermographic surveys to identify hotspots and potential issues. Regular maintenance schedules may vary depending on the specific system, industry, and regulations. However, they should be done by professionals and should be based on manufacturer recommendations, industry standards, and best practices.

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