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6 Ways to Keep Your Industrial Chiller Functional

29 June 2022

Industrial buildings rely on various equipment pieces and devices to carry out manufacturing, transport, and other processes. As these things operate for a long time, they can generate heat that can subsequently affect the work environment of these properties.

To ensure that the industrial buildings and their workplaces remain viable for employees and the equipment pieces themselves, they must utilise industrial chillers. Industrial chillers help move heat from one area to another. Once the heat is removed, the equipment pieces and devices can work fully again. Employees who are working on these buildings can likewise feel more comfortable.

If you currently utilise an industrial chiller on your building, you may already know its intended purposes. But to ensure that they can work for a long time, you must maintain them regularly. Here are some effective ways to keep your industrial chiller functional.

1. Maintain Daily Logs

One way to keep your industrial chiller functional is to maintain daily logs. Recording the pressure, temperature, fluid levels, flow rate, and other operating elements of your industrial chiller can help you gauge its overall condition. Doing this can also help you generate a maintenance schedule. Once you notice some drastic changes in these elements, you can effectively predict the chances of your chiller getting damaged, allowing you to conduct the needed repairs before it becomes faulty.  

2. Clean the Chiller Tubing

Heat transfer is essential to your industrial chiller. Once the flow of cooling fluid inside your condenser tubes has been hampered, it can directly affect the heat transfer capability of your industrial chiller. This issue happens whenever your chiller tubing has accumulated corrosion. Cleaning the chiller tubing, therefore, must be conducted quarterly or yearly to retain the chiller’s heat transfer capabilities.

3. Reduce Temperature

The temperature of the water entering the condenser of your chiller should be reduced to ensure that your unit can be efficient. As the water temperature is reduced, your unit does not have to work harder just to achieve the desired cooling effect. Doing this may even temporarily resolve coil-related problems.

4. Monitor Refrigerant Leaks

The cooling capabilities of your chiller may depend heavily on the amount of refrigerant circulating throughout its compressor. Once valve stems vibrate loosely, it may eventually result in refrigerant leaks. As refrigerant leaks, it can easily impact your chiller’s cooling capacity. Maintaining a proper level of refrigerant inside your chiller can ensure that it will perform optimally for a long time. 

5. Inspect Motors

Tons of starting mechanisms must be checked and calibrated on your industrial chiller. Some of them include the sensor, microprocessor control, electrical connections, wiring, and switchgear. Even the drive motor must be checked to keep your industrial chiller functional and operational.

6. Install Variable Speed Drives

One more thing you can do to keep your industrial chiller is to install variable speed drives. What makes variable speed drives recommended for your industrial chiller is they can effectively cut the amounts of electricity needed to keep it functional. They vary the motor speed to effectively match the motor efficiency to load, cutting energy waste significantly.

For more maintenance tips, you can contact us at Protector Air Care.

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